BULK BAGS (FIBCs) CONSTRUCTIONS
Flexible Intermediate Bulk Containers (FIBCs), commonly known as bulk bags, are excellent packaging solutions for transporting and storing large quantities of various products and materials. At Six Star Bulk Bag, we source our bags globally and collaborate with top-tier manufacturers to ensure our clients receive high-quality products at the best value. All our bags are crafted using 100% virgin polypropylene resin, making them ideal for preventing product contamination, especially for food-grade applications.
Our FIBC bags offer extensive customization options, including:
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Various loop construction options
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Multiple top construction options
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Different bottom construction options
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A range of sizes and safe working loads
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Types A, B, C, & D bulk bags
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Multiple color choices
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Food and pharmaceutical-grade bulk bags manufactured in BRC-certified facilities
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Baffles for improved form, increased structural integrity, and easier stacking and storage (learn more about FIBC Bulk Bags with Baffles)
Below find the illustrations and descriptions of different Bag Constructions, Discharge Constructions, and Filling & Closure Constructions.
Bag Constructions
The Standard Bag features cross corner loops sewn into the corners of the bag. Each end of the loops is securely stitched into one side of the FIBC, providing excellent stability and strength for handling and transport. This design ensures even weight distribution and facilitates easy lifting from all sides. The Standard Bag comes in two types of construction: U-Panel and 4-Panel.
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U-Panel Construction: U-panel bags are constructed with three body panels: one that runs the full length of the bag forming the bottom and two sides, and two additional pieces of fabric sewn into the larger piece that form the other two sides. U-panel bags maintain a square shape when filled, especially when equipped with baffles. They are an industry standard and the most popular type of construction, offering high safe working loads (SWLs) and solid durability.
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4-Panel Construction: 4-panel bags are constructed with four individual pieces sewn together to form a square structure. When filled, a 4-panel bag will hold its square shape similar to other construction types. Typically, 4-panel bags hold their shape better than U-panel bags, and U-panel bags hold their shape better than circular bags. The primary drawback of 4-panel bags is the large amount of stitching required, which can create more areas prone to failure. However, 4-panel bags are ideal for storage due to the way they hold their shape when filled.
The Full Loop Bag features continuous lifting loops that extend from the bottom to the top of the bag, forming a full loop structure. This design enhances the bag's strength and stability, making it ideal for heavy-duty applications. The loops are securely stitched into the sides of the FIBC, ensuring even weight distribution and facilitating easy lifting from any angle. The bag also includes a cylindrical spout at the top for convenient filling and discharge. This robust construction is perfect for industries requiring durable and reliable bulk packaging solutions.
Standard FIBCs are flexible and can bulge at the sides when filled, losing their square shape. Baffles, which are additional fabric panels or strings sewn into the four corners of the bag, help maintain the bag's square shape when filled. This reinforcement makes them easier to store side by side or stack.
The most common types of baffled bulk bags include Circular, U-panel, and 4-panel constructions:
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Circular Baffle Bags: These bags have four tubes forming each corner, with the sides sewn into the corners to create the bag, often referred to as an 8-panel baffle bag. Despite their tubular construction, Circular Baffle Bags maintain a square shape when filled, as shown in the bird's-eye view.
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U-panel Baffle Bags: Constructed with three body panels, one that runs the full length of the bag forming the bottom and two sides, and two additional pieces of fabric forming the other two sides. U-panel bags with baffles maintain a square shape when filled.
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4-panel Baffle Bags: Made with four individual pieces sewn together to form a square structure. When filled, these bags hold their square shape well. Typically, 4-panel baffle bags retain their shape better than U-panel baffle bags, and U-panel baffle bags hold their shape better than circular baffle bags.
Circular Bags are constructed from a tubular piece of fabric that forms all sides of the bag, requiring stitching only at the top and bottom. Despite the tubular fabric, advanced sewing technology enables circular construction bags to maintain a square shape when filled. A common misconception is that circular bags will be round when filled, but they actually retain a square or rectangular shape, though less rigidly than other construction types. They are named "circular" because they are made from a single piece of fabric that creates all four sides of the bag.
Sleeve Lift/Lift Tunnel loops are a specialized type of loop made from the bulk bag's body fabric. They are an ideal choice for operations that exclusively use forklifts to lift and move FIBCs. If forklifts are your primary method for handling bulk bags, then bags with sleeve/tunnel lift loops are a highly practical option. These loops can be positioned either at the bottom or the top of the bag, depending on your specific needs. Placing sleeve/lift loops at the bottom of the bag can be especially advantageous when height clearance is a concern.
The Hood/Covered Lift Loop option is crafted from the same fabric as the bag and connects two corners of the bag to the other two corners, forming one large loop. Like sleeve lift loops, they are commonly used with forklifts for easy handling and transport.
Stevedore straps or lift loops are specially designed for the safe handling of bulk bags. Unlike bags with four loops that require lifting at all four points, Stevedore loops enable lifting equipment to lift from just one or two points, depending on the type. There are three different types of Stevedore straps:
Supporting Stevedore Loops (Standard Stevedore Loops): These are additional loops attached to each corner loop, providing extra support for safe handling.
Stevedore straps or lift loops are specially designed for the safe handling of bulk bags. Unlike bags with four loops that require lifting at all four points, Stevedore loops enable lifting equipment to lift from just one or two points, depending on the type. There are three different types of Stevedore straps.
Double Stevedore Loops: These are two loops that link each pair of parallel corner loops.
Stevedore straps or lift loops are specially designed for the safe handling of bulk bags. Unlike bags with four loops that require lifting at all four points, Stevedore loops enable lifting equipment to lift from just one or two points, depending on the type. There are three different types of Stevedore straps.
One Stevedore Loop: This is a single loop threaded through the four standard corner loops, connecting them all together.
Also known as Corner Seam Loops and Loop-Over-Loop, Side Seam Loop Bags are the most commonly used lift loop construction. In this design, a lift loop is sewn into the seam of the bag, allowing it to be lifted by a forklift using all four loops simultaneously. This can make filling and transportation more tedious compared to other loop options. Key features of loop-over-loop FIBC straps include:
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Corner seam loops are the standard and most common type of lift loops.
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Each corner of the bag features one loop.
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The bag can be lifted by a forklift, but all four loops must be used.
1 & 2 Loop FIBCs, also referred to as single and double loop designs, are highly efficient containers widely used in industries such as agriculture and cement. These FIBCs feature either one or two integral lifting loops, providing ease of handling and cost-effective packaging solutions. Designed to accommodate automated filling lines with options for liners and various base configurations, they ensure reliable transportation and storage of bulk materials while minimizing plastic packaging weight.
Bitumen bulk bags in pyramid shape are designed for the efficient storage and transportation of hot liquid bitumen. Featuring a polypropylene liner that can tolerate temperatures up to 120°C, these bags are ideal for carrying 1000 kg (1 ton) of liquid bitumen. The pyramid shape ensures they stand upright during filling, providing stability and preventing spillage. Additionally, the entire material of the bag melts with the bitumen, ensuring a seamless and efficient transfer process.
Bitumen bags in cubic shape are designed to carry 300 kg of bitumen and are encased in a lightweight metallic cage to maintain their structure. These bags feature a polypropylene liner that tolerates temperatures up to 120°C, allowing them to securely hold hot liquid bitumen. When emptying, the entire bag melts with the bitumen, ensuring an efficient and clean transfer process. The metallic cage provides stability and ease of handling, making them ideal for transporting bitumen.
Discharge Constructions
A discharge spout is located at the bottom of a bulk bag and stays closed until you're ready to release the product. This spout allows for a controlled and direct discharge, ensuring the bag remains intact during the process. Discharge spouts are available in various sizes and can be customized to suit your specific application. They are the most commonly used option for discharging products.
A discharge spout with a flap, also called a sanitary flap, serves as a protective layer covering the entire bottom surface of the bag. It is designed to maintain cleanliness and prevent wear and tear, and is also known as a protective bottom.
A discharge spout fitted with a safety valve, also known as an iris closure, is perfect for choking the neck of the spout and regulating the flow of material being discharged from the bag. These valves are commonly used when precise control of material flow is necessary or when handling hazardous materials.
The flap is stitched over the spout bottom to protect it from damage. This adaptation, often referred to as a star closure or petal cover, utilizes a piece of fabric sewn between the spout and the closure to hold the spout in place during transport. Additionally, a square piece of fabric is sewn over the entire spout to secure it, keeping the FIBC tightly sealed. This added layer of security prevents leakage or contamination of fine-grained materials and powders, ensuring the contents remain safe from spoilage and damage.
Full Drop Bottom outlets are designed to extend from the bottom seam and match the base dimensions of the bag. Also known as full open dump discharges, this type of outlet allows the entire bottom of the bag to open, releasing all contents simultaneously. These bags are typically used in situations where precise control of the discharge is not necessary.
Filling & Closure Constructions
Duffle Top FIBCs are favored for quick filling applications. The bag opens and expands outward to facilitate rapid filling. The duffle top can then be closed and tied to ensure secure transportation and storage of the load.
Tie-Down Flap Top FIBCs are perfect for quick filling applications. The flap top design allows for rapid filling, and it can be closed and tied down to ensure the load is securely transported and stored.
Spout top FIBCs are among the most widely used bulk bags. These bags are standard for most filling equipment and are excellent for controlled filling. The spout top can be closed and tied to ensure secure transportation and storage of the load.
Duffle Top with Rope construction is similar to a standard duffle top bag but includes a rope woven through holes on each side of the duffle top, allowing for secure closure of the bag.
Closing Rope Top construction involves a standard bulk bag with a rope threaded through holes on each side of the top. Unlike a duffle top, this design does not include extra material in the top enclosure.